Long Fibre Injection (LFI) Solutions for Automotive Components: LFI Process for Automotive Parts
As a specialist in custom machine engineering, Langzauner offers extensive expertise in developing and manufacturing hydraulic press systems and automation solutions for Long-Fibre Injection (LFI) composite production. Our tailor-made systems are designed to meet the high demands of the automotive industry, enabling the production of essential components such as lightweight foam cores for electric vehicle (EV) underbody protection.
Your Benefits with LFI Solutions from Langzauner
The use of LFI technology is continuously increasing in automotive manufacturing because it enables the production of lightweight, durable, and cost-efficient components. The advantages of Long Fibre Injection are clear:
- Design flexibility
- Integration of functional elements
- High impact and wear resistance
- Production of large, lightweight components with smooth surfaces
By implementing LFI technology, manufacturers can achieve significant weight reductions and cost savings while ensuring high mechanical performance and product quality.
BROSCHÜRE ANFORDERN
Custom-Engineered Systems for efficient LFI Processes
In the automotive industry, cost savings, increased efficiency, and productivity – while maintaining the highest precision and consistent quality – are of utmost importance. This is why Langzauner focuses on integrated solutions for LFI production to make component manufacturing as efficient as possible.
We develop customized automation solutions around the press system, covering everything from raw material processing to the automated discharge of finished LFI components. Langzauner’s LFI systems include:
- Spray technology: Precisely controlled spraying systems ensure uniform and high-quality material application.
- Hydraulic presses with tool temperature control: Advanced press systems with optimal temperature management for precise shaping.
- Robotic material handling: Automated systems enable efficient and accurate material movement.
- Labeling: Precise labeling for easy traceability and quality control of components.
- Component cooling: Efficient cooling systems ensure shape stability and part quality.
- Punching and trimming: Clean and precise finishing to meet stringent automotive standards.
- Automated discharge: Fully automated handling to optimize production flow and increase production capacity.
Every upstream and downstream process step, as well as the hydraulic press system, is designed and implemented according to your production process requirements. This ensures maximum process quality in LFI production. Additionally, our LFI systems are seamlessly integrable into Industry 4.0 processes.
